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Used tyres/rubber pyrolysis to oil recycling schedule

Date:December 15, 2016/ Pyrolysis Plant/ Chat online/ Give me a price

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Features
Technical Data
Application

Used tyres/rubber pyrolysis to oil recycling schedule working pinciple description briefly:

Used tyres/rubber pyrolysis to oil recycling plant

Firstly, the raw material was put into furnace with auto feeder,thenseal the feed inlet system.
Secondly, burned the fuel material (coal, or wood, or natural gas, oil ) in the combustion system. The reactor will slowly heat, when the temperature reach around 150 degree Celsius, it will produce oil gas. Oil gas will be processed by our technology, then gone to cooling system to cold liquid oil. The gas which can not be liquid under normal pressure, which will be designed to back to combustion system to instead the fuel material to burn the reactor. which can save energy very much.
After finished oil produce, the temperature of reactor will be down, in same time, carbon black will be discharged automatically.
Lastly, when the temperature fall to 100 degree Celsius, worker could opened the door of reactor to discharge of steel wire.
Then can start to another batch working.

Used tyres/rubber pyrolysis to oil recycling schedule with it's main parts:

    a.Auto-feeder -To shorten feeding time; feed more raw material; save workers, save time, save energy.
    b. Reactor - Q245R/Q345R material , pyrolysis for waste tire / waste plastic / waste rubber.
    c.Buffer chamber - To reduce oil gas speed; improve oil quality.
    d.Oil-water separator - Avoid oil gas reback to reactor, ensure running safety.
    e.Cooling system (Vertical condensers and horizontal condensers) -100 squre meter better condensing effect to get more.
    f.Oil tanks - Collect tire/plastic oil.
    g.Anti-back fire device - First to recycle tail gas to furnace as fuel; second water closing for machine running safety.
    h.Negative pressure device - Guarantee working under normal pressure safety; shorten pyrolysis time; environment protection.
    i.Dust removal system - ensure the smoke reach international emission standard.
    j.Bad mell removal system - Remove bad mell,keep a well environmental working place, to ensure reach international emission standard.
    k.Carbon black slagging device - Slagging carbon black automatically, environmental protection; save time and workers.

Some details of used tyres/rubber pyrolysis to oil recycling schedule machine:
Cooling System:
Inside of horizontal condenser have 61 smaller pipes, the diameter of which is 48mm. Cooling area of each condenser can reach 50 square meters.
the whole cooling areas will be 100 squres meters. So it can guarantee oil gas maximumly cooling down to guarantee oil output.
Devided into 3 parts easy to insall and easy for clearance.
Support Rollers:

waste yttres to oil pyrolysis plant roller

Used tyres/rubber pyrolysis to oil recycling plant roller

4rollers to support the pyrolysis reactor.
Each roller can bear 5ton pressure.
Casting steel as the roller material not easy to deformed.
With DOING special design for rollers to avoid the reactor run off from roller. Keep machine safety running.
More safe, Long service life.
Auto-Feeder:

Used tyres/rubber pyrolysis to oil recycling plant

    60 tons hydraulic pressure.
    Suitable to all kinds of materials.
    Take steel out of the reator.
    Save time, save labour, save energy.

Technical parameter of used tyres/rubber pyrolysis to oil recycling schedule
No.	Items	Contents
1	Equipment type	DY-1-6	DY-1-8	DY-1-10
2	Raw material	Waste plastic	Waste plastic	Waste plastic
3	Structural form	Horizontal rotation	Horizontal rotation	Horizontal rotation
4	24-hour Capacity	6 ton	8 ton	10 ton
5	Oil yield	2.7-3.3ton	3.6 -4.4ton	4.5 -5.5ton
6	Operating pressure	Normal	Normal	Normal
7	Material of pyrolysis Reactor	Q245R	Q245R	Q245R
8	Thickness of pyrolysis Reactor	16mm	16mm	16mm
9	Rotate speed of pyrolysis Reactor	0.4turn/minute	0.4turn/minute	0.4turn/minute
10	Total power	19KW	19KW	19KW
11	Mode of cooling	Water cooling	Water cooling	Water cooling
12	Cooling area of condenser	100sqm	100sqm	100sqm
13	Kind of transmission	Internal gear drive	Internal gear drive	Internal gear drive
14	Noise dB(A)	≤85	≤85	≤85
15	Size of Reactor(D×L)	2200×6000	2200×6600	2600×6600
16	Working form	Intermittent operation	Intermittent operation	Intermittent operation
17	Delivery time	20days	20days	20days
18	Weight	27T	30T	35T

Used tyres/rubber pyrolysis to oil recycling schedule
No.	Item	Consumption
1	Coal(for choice)	500kg/day
2	Wood(for choice)	800kg/day
3	Natural gas(for choice)	100-150kg/day
4	Oil(for choice)	300-350kg/day
5	Electricity	244kwh/day
6	Water(recycled)	60㎥ /month
7	Total power	19kw
8	Land area	35m*15m

The raw materials:
10 tons waste tyre pyrolysis oil machine can convert waste tires, waste plastic, waste rubber to fuel oil, carbon, steel wire. Waste tire oil average rate is 45%-52%, plastic is 75%-95% for PP,PE,ABS etc.

Final Product for used tyres/rubber and the usage of final products:
1.45%-52% fuel oil
A.power plant factory;
B.glass factory;
C.cement factory;
D.ceramic factory;
E.aluminum factory;
F.boiler factory;
G.central heating factory

2.30%-35% carbon black
A.cement factory;
B.pellet them to heating machine(save energy)

3.10%-15% steel wire
A.Re-sale to steel factory