waste oil to diesel

Project reports of pyrolysis oil distillation plant

DOING’s pyrolysis oil distillation plant is the latest technology in China pyrolysis industry. It can be used to process waste plastic pyrolysis oil, waste tire pyrolysis oil as well as waste engine oil into diesel. And the diesel got can be used for industrial electricity generator, tractors, trucks, agricultural vehicles etc. Besides, the final oil color can also be adjusted according to customer's requirement. Next, I will analyze the pyrolysis oil distillation project from below three aspects.

1. DOING’s pyrolysis oil distillation plant has special advantages.

Vertical design

Our distillation reactor adopts vertical design which can achieve the automatic slagging. Thus to save time and energy in the slagging process. Also can prevent the workers hurting from the hot asphalt discharge.

Double heating methods

Fuel heating & Coil heater heating

Except the fuel heating directly from the bottom of the distillation reactor, the inner coil heater can make the heating evenly and fast, it can keep processing 3 batches oil in 2 days without stop. And the heat transfer oil is for recycle use, which can save a lot of fuel

pyrolysis oil distillation plantInner structure of distillation reactor

Clean technology

This distillation process adopts solid catalysis & fractionation technology. Compared to the chemical processing, this technology does not generate secondary waste, and makes the whole operation process much safer.

2. Final products and tail gas emission of DOING pyrolysis oil distillation plant

The oil output of pyrolysis oil distillation machine is about 85%. The rest includes 10% bitumen and 5% excess gas. The excess gas will recycle to furnace as the auxiliary heating fuel. Different from waste pyrolysis plant, the gas emission of our distillation plant is much less, since its oil output is very high, most of the pyrolysis oil can be refined into the final product-diesel, there are small amount of excess also recycled as a heating purpose. Compared with diesel from other sources, the diesel from our distillation plant is cleaner and brighter.

oil distillation plant Colors contrast of several oils

3. Profit analysis of DOING’s pyrolysis oil distillation plant (take waste tyre pyrolysis oil for example)

10TPD waste tyre pyrolysis project profit analysis(standard configurationheating by coal) 
Daily consumption
Item Price(usd) Quantity(Ton) Cost(usd)
Waste tyre usd100/吨 10 1000
Coal usd70/吨 0.5 35
Water & Electricity 0.26 192kwh 49.92
Chemicals     9
Workers’ salary 15 4 60
Equipment depreciation     15
Total: 1168.92
Daily outcome
Item Output(%) Price(usd) Quantity(Ton) Income(usd)
Tyre furnace oil 45% usd500/ton 4.5 2250
Tyre carbon black 30% usd76/ton 3 228
Tyre steel 10% usd150/ton 1 150
Oil residue 5% usd150/ton 0.5 75
Total: 2703
Profit
Daily profit Usd1534.08
Monthly profit(based on 20 batches) Usd30681.6
Annual(based on 10 months) Usd306816

 

5TPD pyrolysis oil distillation project profit analysis(standard configurationheating by coal) 
Daily consumption
Item Price(usd) Quantity(Ton) Cost(usd)
Tyre furnace oil   5 0
Coal usd70/ton 0.25 17.5
Water & electricity 0.26 480kwh 124.8
Catalysts     30
Workers’ salary 15 2 30
Equipment depreciation     15
Total: 217.3
Daily outcome
Item Output(%) Price(usd) Quantity(Ton) Income(usd)
Tyre diesel oil 85% 580 5x0.85=4.25 2465
Bitumen 7% 100 0.35 35
Total 2500
Profit
Daily profit USD2282.7
Monthly profit(based on 20batches) USD45654
Annual(based on 10 months) USD456540

Remarks: The profit analysis is based on Cambodia market with standard diesel price usd 0.65/L, waste tyre price usd100/ton, just for your reference.

If you are already investigating pyrolysis oil distillation plant or are interested in investing in this project, please contact us. Our professional project manager will give you more detailed introduction or provide the best solution according to your current situation.

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