Home>Product>Continuous Pyrolysis Plant Fully automatic continuous waste tyre pyrolysis plant

Fully automatic continuous waste tyre pyrolysis plant

Date:November 8, 2016/ Continuous Pyrolysis Plant/ Chat online/ Give me a price

Factory direct sale contact number

Chat Online

Leave a Message

Features
Technical Data
Application

Product introduction of fully automatic continuous waste tyre pyrolysis plant:
Fully automatic continuous waste tyre pyrolysis plant includes waste tyre pretreatment system, continuous pyrolysis system with continuous feeding and discharge system controled by PLC system. The main part is the continuous pyrolysis system. Continuous waste tyre pyrolysis plant is for processing waste tyres into fuel oil and carbon black for recycle use. Due to continuous feeding and discharge system, the continuous waste tyre pyrolysis plant can keep working without stop, thus to save energy and time. Also PLC control system makes much less labour cost.

Fully automatic continuous waste tyre pyrolysis plant

Working process of fully automatic continuous waste tyre pyrolysis plant

To keep continuous feeding and discharge system, it requires the waste tires should be in small size. So before continuous pyrolysis process, the waste tires should be shredded into small pieces. And to avoid the steel wire mix with carbon black after pyrolysis process which is difficult to separate, it’s better to remove the steel wire from waste tires at first. As for detailed process, please check as below:

1. Collect waste tires: All kinds of waste tires are available, from small car tires to big OTR tires.
2. Remove steel wire: Use a steel wire pulling machine to pull out the steel wire from waste tires. The steel wire pulling machine is operated automatically, which only need one work for operation.
3. Shred tires: Use a specialized tire shredder to process big whole tires into 3-5cm small pieces for easy feeding. The tire shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, which no need any transfer process.
4. Continuous pyrolysis process: Shredded tires go into the continuous waste tyre pyrolysis plant, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding tires to the carbon black dischrge system for discharge.

Working process of fully automatic continuous waste tyre pyrolysis plant

Main features of fully automatic continuous waste tyre pyrolysis plant

1.Fully automatic with low labour cost
Our conitnuous waste tyre pyrolysis plant is controled by PLC system with automatic feeding and discharge system, which only need 1-2 worker for operating the PLC or computer is ok.

2.Fully pyrolysis for high oil output
Our continuous waste tyre pyrolysis plant adopts mutiple reactor design which can make fully pyrolysis of waste tires, thus to get high oil output.
3.Big capacity
Also due to continuous feeding and discharge system, and unique mutiple reactor design, our fully automatic continuous waste tyre pyrolysis plant can process at least 10 tons waste tires per day, up to 100T/D.
4.Internal rotating for conitnuous operation
For external rotating system, you have to change the sealing material every three days, thus cannot achieve the real sense of continuous process. But our continuous waste tyre pyrolysis reactor adopts internal rotating method, which no need to worry about the sealing of the external rotating system.
5.Continuous working save time and energy
6.Long working life
During the continuous pyrolysis process, reactor heating is by indirect hot air heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since the hard steel wire already removed from waste tires before pyrolysis processs, thus no damage for the reactor.

Technical parameters of fully automatic continuous waste tyre pyrolysis plant

No.	Item	Specifications
1	Model	DY-C-10	DY-C-20	DY-C-30	DY-C-50	DY-C-60	DY-C-80	DY-C-100
2	Cpacity	10T/D	20T/D	30T/D	50T/D	60T/D	80T/D	100T/D
3	Power	35Kw	50Kw	65Kw	80Kw	90Kw	105Kw	120Kw
4	Working type	Continuous
5	Reactor deisgn	Mutiple reactors (The quantity and size depends on the raw material condition)
6	Rotating	Internal rotating
7	Cooling system	Recycled waster cooling
8	Reactor material	Q245R/Q345R boiler plate
9	Heating method	Indireact hot air heating
10	Heating fuel	Fuel oil/gas
11	Feedstock	Waste tire/plastic/rubber
12	Output	Fuel oil, carbon black

Feedstock & product of fully automatic continuous waste tyre pyrolysis plant
For our continuous waste tyre pyrolysis plant, the applicable raw materials can be any kinds of waste tires, such as bicycle tires, motorcycle tires, car tires, truck tires, OTR tires, etc.
Excpet the steel wire extracted out from waste tires in the first stage pretreatment process, the final products from waste tire pyrolysis process will be fuel oil and carbon black.

Applicable feedstock & final product of continuous waste tyre pyrolysis plant

Solution of fully automatic continuous waste tyre pyrolysis plant
If you’re facing waste tires pollution or disposal problems, and be badly in need of a processing system, please feel free to contact us. We DOING Company are always ready to provide you the best solution.