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Solid waste tyres pyrolysis plant

Date:2018-03-06/ Pyrolysis Plant/ Chat online/ Give me a price

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Features
Technical Data
Application

The whole pyrolysis system is composed by 13 parts, which are reactor, transmission device, catalytic chamber, cooling tube, heavy tank, oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimmey. If take waste tyre as raw material, and DY-1-10 type as equipment, the following is the economic benefit analysis of DY-1-10 type equipment:

DOING pyrolysis plant for sale

1.Daily cost:

Raw material:10ton*300.00RMB/ton=3000.00RMB

Fuel:0.4ton*800RMB/ton=320.00RMB

Water and electricity:15kw*20hour*0.71RMB/kw=213.00RMB

Workers’salary:4(persons) *50.00RMB/Person=200.00RMB

Tax(remark):free from tax for environmental protection equipmentTotal:3733.00RMB

2.Daily turnover:

a.Carbon black:10ton*20%=2ton*1500RMB=3000.00RMB

b.Crude oil :10ton*45%=4.5ton*4500RMB/ton=20250.00RMB

Total :23250.00RMB

3.Daily gross profit :

Gross profit=daily turnover-daily cost=23250.00RMB-3733RMB=19517.00RMB

Technical parameter of solid waste tyres pyrolysis plant
No.	Items	Contents
1	Equipment type	DY-1-6	DY-1-8	DY-1-10
2	Raw material	Waste tyres	Waste tyres	Waste tyres
3	Structural form	Horizontal rotation	Horizontal rotation	Horizontal rotation
4	24-hour Capacity	6 ton	8 ton	10 ton
5	Oil yield	2.7-3.3ton	3.6 -4.4ton	4.5 -5.5ton
6	Operating pressure	Normal	Normal	Normal
7	Material of pyrolysis Reactor	Q245R	Q245R	Q245R
8	Thickness of pyrolysis Reactor	16mm	16mm	16mm
9	Rotate speed of pyrolysis Reactor	0.4turn/minute	0.4turn/minute	0.4turn/minute
10	Total power	19KW	19KW	19KW
11	Mode of cooling	Water cooling	Water cooling	Water cooling
12	Cooling area of condenser	100sqm	100sqm	100sqm
13	Kind of transmission	Internal gear drive	Internal gear drive	Internal gear drive
14	Noise dB(A)	≤85	≤85	≤85
15	Size of Reactor(D×L)	2200×6000	2200×6600	2600×6600
16	Working form	Intermittent operation	Intermittent operation	Intermittent operation
17	Delivery time	20days	20days	20days
18	Weight	27T	30T	35T

Prepared by customer about solid waste tyres pyrolysis plant
No.	Item	Consumption
1	Coal(for choice)	500kg/day
2	Wood(for choice)	800kg/day
3	Natural gas(for choice)	100-150kg/day
4	Oil(for choice)	300-350kg/day
5	Electricity	244kwh/day
6	Water(recycled)	60㎥ /month
7	Total power	19kw
8	Land area	35m*15m

In the process of heating with absence of oxygen, we can break waste tires down into usable products, such as pyrolysis oil and carbon black, which both have several applications:

Applications of pyrolysis oil:

1. Fuel: One of the primary uses of pyrolysis oil is as a fuel. It can be used directly in industrial boilers, furnaces, and diesel engines after refining and purification.

2. Power Generation: Pyrolysis oil can be used as a fuel to generate electricity in power plants. It can replace conventional fuels like diesel or natural gas in this application.

3. Heating: It can be used for heating applications in industries or for residential heating systems, similar to how traditional heating oil is used.

Applications of obtained pyrolysis oil

4. Chemical Feedstock: Pyrolysis oil can be further refined to produce various chemical compounds used in industries, such as phenols, benzene, toluene, and xylene (BTX), which are important in the production of plastics, resins, and other materials.

5. Additive in Cement Kilns: It can also be used as an alternative fuel or fuel additive in cement kilns, contributing to energy efficiency and reducing emissions.

6. Refine to diesel: Pyrolysis oil can be refined to diesel oil with the waste oil distillation machine, the obtained diesel can be used in heavy machineries, diesel generators, boiler, etc.

Applications of carbon black:

The solid residue left after pyrolysis, known as carbon black, can be used in various applications such as reinforcing filler in rubber products, pigments, and as a conductive agent in batteries.

Applications of obtained carbon black

Here DOING provides various types of waste tyre pyrolysis plants, including skid-mounted type, batch type, semi-continuous type and fully continuous type, more detailed information, welcome to consult!