waste oil to diesel

Waste Tyre Recycling Plant

Here waste tyre recycling plant is refer to tyre pyrolysis plant which is mainly used to recycle the waste tyres. Meanwhile, it can bring great benefits for investors. Currently, DOING has successfully exported waste tyre recycling plant to many countries, such as the Indonesia, Brazil, Mexico, Turkey, etc. Below are some of our successful cases.

DOING waste tyre recycling plant successful cases

Waste Tyre Recycling Plant in Philippines

Waste Tyre Recycling Plant in China

Waste Tyre Recycling Plant in Panama

 

Hot Product –Waste tyre recycling plant

Now DOING company has 3 types of waste tyre recycling plant for sale. They are respectively small tyre pyrolysis plant, batch tyre pyrolysis plant, continuous tyre pyrolysis plant. The small type is suitable for testing the yield of raw materials or the quality of equipment. Batch tyre pyrolysis plant is suitable for general handling capacity, moderate investment amount, continuous tyre pyrolysis plant is suitable for mass production, and need high investment amount. Of course, the greater the capacity of the waste tyre recycling plant, the greater the benefits. Investors can choose according to their actual situation. 

tyre recycling plant3 types of waste tyre recycling plant for sale

Main part of waste tyre recycling plant

1. Pyrolysis reactor

The material of our pyrolysis reactor can be Q245R, Q345R boiler plate or 304 and 304 stainless. The thickness of the whole reactor plate is 16mm. Our pyrolysis reactor is manufactured exactly according to the standard of pressure vessel which can withstand high pressure and high temperature.The welding of our pyrolysis reactor adopt 3-step welding process, spot welding first, then make a groove like the one showed in the right picture for better auto-welding.

pyrolysis reactorPyrolysis reactor of waste tyre recycling plant

2. Condenser system

Waste tyre recycling plant has a condenser system to cool the oil gas into liquid oil. DOING waste tyre recycling plant adopts column tube condensation, which is the most commonly used condenser with the best effect. It can ensure sufficient cooling of oil gas and high oil yield.

waste tyre pyrolysis plantCondenser system of waste tyre recycling plant

3. Discharge System & Dedusting System

Both the small recycling pyrolysis machine and continuous tyre recycling pyrolysis plant are equipped with a fully sealed discharge system. It can greatly reduce fly ash and also improve safety. In additon, DOING batch tyre pyrolysis plant and continuous tyre pyrolysis plant are equipped with the tail gas deodorization device and dedusting system to remove sulfur components. The whole working process runs under the condition of no odors, no smoke, and it has good security and environmental protection.

tyre recycling plantTail gas deodorization device and dedusting system

Waste tyre recycling process description

1. Put waste tyres into pyrolysis reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.

2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank.

3. The exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.

4. Smoke produced by processing the tyres can achieve national emission standard through dual desulfurization and dusting removal device.

5. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.

6. Last, when the temperature falls to 100 degree Celsius, worker could put steel wire hook to reactor to take steel wire out. After all these steps, you can start another batch.

tyre recycling plantMain process of waste tyre recycling plant

 

Technical parameter of waste tyres recycling plant

Technical parameter of waste tyres recycling plant
No. Items Contents
1 Equipment type DY-1-6 DY-1-10 DY-1-12
2 Raw material Waste tyre Waste tyre Waste tyre
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 10 ton 12 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2600×6600 2800×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 32T 35T
 
Prepared by customer about Waste tyres recycling plant cost
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m


The final products and their application 

Items Picture Application Sales Market

45%

Pyrolysis oil

tyre recycling plant 1. Add it into heavy oil generator to produce electricity.
2. Used as heating material.
3. Sell it into oil refining factory to further process it.

Ceramic factory, glass factory, electric power factory,

steel making factory, boiler factory…etc.

30%

Carbon black

waste tyre recycling plant

1. Deep process it into N220, N330 Carbon black.
2. Make it into pellet or briquette for burning.
3. Further process it into color master batch as basic material

to make pipes, cable jacket…etc.

Coal briquette factory, plastic factory, cable factory, etc.

15%

Steel wire

tyre recycling plant Sell it directly Iron and steel factory

10%

Waste gas

tyre pyrolysis plant Recycled into fire furnace to heat reactor to save fuel material.

 

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